Primetals Technologies has launched its patented Advanced Roller Guides, a next-generation monitoring and control solution for long rolling mills built on the legacy of Morgan and Ashlow guide technology. The system combines mechanical design with smart sensing technology to improve safety, efficiency, reliability, and overall mill performance.
Designed for rod and bar mills, Advanced Roller Guides address alignment inaccuracies, cobbles, and unplanned downtime. It also improves dimensional accuracy, enables predictive maintenance, and reduces manual measurements. This is done by digitizing and monitoring critical guide functions, including section height measurement, guide alignment, bearing and roller condition, speed monitoring, and impact trend analysis. The system operates as standalone units or integrates with plantwide digital platforms.
Available in multiple sizes, the guides fit standard mounting saddles without restbar modifications. The modular, smart-ready design enables phased integration and upgrades, while the enclosed stainless-steel control module ensures long-term durability in harsh mill environments. A user-friendly interface simplifies setup, training, and daily operation.
Courtesy of Primetals Technologies.